p I] r_z j ( Cl j a SEGA Enterprises, Inc. (U.S.A.) 2149 Paragon Drive San lose, California 95131 Phone Number (408) 435-0201 FAX Number (408) 435-0294 The Federal Communication Commission requires the verification of game kits. This game kit will meet these requirements when installed in accordance with the instructions in this Manual and using only components and materials supplied with this kit. Table of Contents Introduction Handling and Installation Precautions Prevention of Counterfeiting and Conversion Labeling Precautions Concerning the Place of Installation .... System Requirements Tools Required Cabinet Preparation Kit Component Verification Installation Procedure Monitor Bezel License Seal Side Decal Marquee Plex Control Panel Service Switch Assembly Harness Installation Cabinet 1 1 5 VAC System Grounding Cabinet System Checkout Shadow Dancer Printed Circuit Board Installation Logic Board and Complete System Checkout . . . In Case of Difficulty Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Switch Setting Sheet Schematic Diagram 1 1 1 1 2 3 3 4 5 5 5 5 5 5 6 7 1 1 13 14 15 15 16 17 17 18 18 18 19 19 20 21 22 o o o o Introduction SEGA ENTERPRISES. LTD., supported by its high electronic technology of Large Scale Integration, microprocessors, etc. and a wealth of experience, has for more than 30 years been supplying various innovative and popular game machines to the world market. This OWNER'S AND KIT INSTALLATION manual is intended to provide detailed comments together with all the neccessary in- formation covering the operation and installation of electronic assemblies, elec- tromechanical assemblies, control assemblies, and spare or replacement parts for the Shadow Dancer coin operated game. This manual is intended for those who have knowledge of electricity and technical expertise in video games. Carefully read the enclosed information before starting the kit installation or troubleshooting procedures. Handling and Installation Precautions — — During installation: 1 . Be sure to remove power plug when working on the machine. 2 . Be sure all connections and harness routing are secure. 3. Make sure all grounding connections are secure and properly affixed. 4. Do not use any fuse that does not meet the specified rating. Prevention of Counterfeiting and Conversion Labeling To prevent counterfeit and unauthorized conversions, the following label is sup- plied with all authorized SEGA kit products. When handling such goods, be sure to locate and confirm the label. It is used to prevent illegal acts such as the unau- thorized copying of the products and the printed circuit boards. J 4'J'sl-iW t 4 ORIGINAL SEAL t- 4 THIS PRODUCT IS DESIGNED 4 . AND MANUFACTURED BY l J SEGA ENTERPRISES LTD. [ } LICENSE # J 4 Shadow Dancer ^ No. 1 6 3 9 1 l 4 SEGA ENTERPRISES, LTD. * JAPAN 1* *•*- "4" 1* -T- -»* "1“ -t- "t* *»* Precautions Concerning the Place of Installation — The Shadow Dancer CONVERSION KIT is intended to be installed in an indoor game cabinet. Absolutely do not install it outdoors. When installed indoors the following places mentioned below should be avoided to ensure proper opera- tion and usage: • Places subject to rain or water leakage, or condensation due to humidity • In the proximity of an indoor swimming pool and/or shower • Places subject to direct sunlight • Places subject to heat sources from heating units, hot air, etc. • Vicinity of highly flammable/volatile chemicals or hazardous materials • Sloped surfaces • Vicinity of anti-disaster facilities such as fire exits and fire extinguishers • Places subject to any type of violent impact • Dusty environment System Requirements _ Power Supply: RF1 Line Filter: Miscellaneous: • Input voltage 90 VAC to 1 3 5 VAC 60 Hz • + 5 volts at 6 amps • +12 volts at 2 amps • Overvoltage protected at + 5.8 volts • Current limit set at 8 amps 1. If a switching power supply is used: • Current rating of 6 amps • Frequency attenuation of the following: .15 MHz 40db .5 MHz 65db 1.0 MHz 65db 5.0 MHz 55db 10.0 MHz 50db 30.0 MHz 50db a linear power supply is used: Current rating of 5 amps Frequency attenuation of the following: .15 MHz 6db .5 MHz 19db 1.0 MHz 28db 5.0 MHz 42db 10.0 MHz 45db 30.0 MHz 50db Line Fuse: Speaker: On/Off Switch: Isolation Transformer: Coin Door: Coin Meter: Power Cord: Color Monitor: 4 amp 120 VAC 8 ohms 10 watt 6 amp 120 VAC 1 1 5 VAC primary, 1 1 5 VAC secondary, 100 watts Dual coin acceptors + 5 Volt DC Three conductor with ground • Video input 1 volt to 5 volt peak-to-peak positive polarity • Sync TTL negative polarity separate horizontal and vertical • Horizontal frequency 1 5.750 KHz • Vertical frequency 60 Hz • Video bandwidth 12MHz or greater • Horizontal mounted • Recommended size 19 inch Tools Required Cabinet Preparation • Drill • Hole cutter 1-3/16" • Phillips screw driver • Flat blade screw driver • Small flat blade screw driver • Scissors • Sand paper • Paint • X-acto knife • Wood patch 1 . Remove old PCB, and all existing game harnesses. 2. Remove and disassemble the control panel. 3. Remove any side decals, monitor bezel, and marquee. 4. Using sandpaper and/or paint thinner, clean and smooth the cabinet for paint preparation. Use wood patch to fill any knicks or flaws in the cabinet. 5. Paint cabinet if required. 6. Wipe down and vacuum cabinet as necessary. NOTE: You are building a new game, not just changing an old one. A nice, clean, and new looking conversion not only earns better, but lasts longer. Kit Component Verification Verify each component with the kit list provided to assure your kit is complete. If any part is missing after the inventory is taken, please contact your distributor, and provide to them the following information: 1. Kit serial number 2. Part number and description of missing item/s 3. Date received Kit List Part Number Quantity Description 0002-0000 0002-0001 0312-0024 0502-0024 0612-0024 0692-0024 2112-0000 252-0008U 420- 0010U 421- 5801-103 4212-0001 423-0048U 423-0047U 423-0051 U 423-0008-01 423-0046U 47500049 50905028 5091-0001-01 5091-0004-01 5091-0004-02 5091-0004-03 5091-0004-04 60100043 833-7246-01 9992-0000 KRO-1721 JAM-0000 5091-0015-01 5091-0015-02 5091-0015-03 2 #6 x 3/8 P/h Phil Tfek 4 #6 x 3/4 P/H Phil "AB" SMS 4 #10-24 x 1 3/4 Carr/Bolt Black 4 #10-24 Hexnut 4 # 1 0 Split Lock Washer 4 #10 Flat Washer 1/2 OD 2 Wire Nut #18 x 2 1 Monitor Bezel Shadow Dancer 1 Manual Shadow Dancer 1 License Seal Shadow Dancer 1 (Kit) Serial # Sticker 1 Shadow Dancer Marquee Plex 2 Side Decal, Shadow Dancer 1 Shadow Dancer Control Panel Overlay 1 Control Panel Clear Plex 1 Shadow Dancer Label Sheet (See List) (1 ) Tfest, Service, Volume Sticker ( 1 ) Joystick Sticker (2) Attack Stickers (2) Jump Stickers (2) Ninja Magic Stickers (1) Start 1 Player Sticker ( 1 ) Start 2 Player Sticker (1) FCC Sticker (Kit) 1 Volume Control 100 Ohm 10 Watt 2 PB Spst Switch Momentary 1 )oy Stick 8 Way (Spring Type) 2 PB Spst Control Panel (Red) 2 PB Spst Control Panel (White) 2 PB Spst Control Panel (Blue) 2 PB Spst Control Panel (Yellow) 1 Knob, '/s" Shaft 1 Shadow Dancer Game— PCB 6 4 " Tie Wrap 1 Service Switch Bracket 1 JAMMA HARNESS 8 Pal Nut 8 Leaf Switch 8 Universal Adaptor Installation Procedure _ Monitor Bezel License Seal Side Decal Marquee Plex Control Panel 1 . Locate MONITOR BEZEL (2 52-0008U). Measure the size of existing moni- tor bezel or the required size to fit and cut cardboard monitor bezel to size, (see figure 1 ) 2. Locate Shadow Dancer LICENSE SEAL (421-5801-103) and place seal as shown of in figure 1. Install Monitor Bezel on game cabinet. Note: Verify that the License Seal will be visible when the bezel is installed on game cabinet. 3. Locate Shadow Dancer SIDE ART (423-0047U). Install on the left and right side panels of the cabinet (see figure 1 ). Note: A mixture of slightly soapy water can be used on the cabinet to position the artwork as desired. A squeegee may be used to remove any wrinkles in the artwork if soapy water is used. 4. Locate Shadow Dancer MARQUEE PLEX (423-0048U). Measure the size of existing marquee plex or required size to fit and trim the marquee plex to size. Install on cabinet, (see figure 1 ) 5. Locate Shadow Dancer CONTROL PANEL OVERLAY (423-0051 U). Meas- ure the size required and cut the control panel overlay to fit the existing control panel. 6. Define the location of the player push buttons and joystick(s) on the control panel, (see figure 2) 7. Cut holes in control panel to locate buttons and joystick(s). See template for button and joystick, (see figure 3) 8. Install the "ONE PLAYER START" label and the "TWO PLAYER START" label on the control panel overlay, (see figure 2) 9. Install player control button labels. Attack, jump and Ninja Magic on the control panel overlay, (see figure 2) 0. Install the JOYSTICK label on the control panel overlay, (see figure 2) 1. Locate the CONTROL PAN EL CLEAR PLEX (423-0008-01) and cut holes into the plex to match the holes cut into the control panel. Then trim as required to protect the control panel overlay and labels. Note: this clear plex overlay can be used to protect unused holes in the control panel from player punctures, (see figure 2) 2. Install YELLOW buttons (5091-0004-04) in the "Ninja Magic" locations, (see figure 2) 3. Install RED buttons (5091-0004-01) in the "Attack" locations, (see figure 2) Service Switch Assembly 14. Install BLUE buttons (5091-0004-03) in the "lump” locations, (see figure 2) 15. Install WHITE buttons (5091-0004-02) in 1 PLAYER START and 2 PLAYER START locations, (see figure 2) NOTE: When buttons are securely placed and tightened in the control panel assembly, a small amount of clear RTV Silicone may be placed on two or three areas of the lock-nut to keep the switches from being unscrewed from the top of the panel, (see figure 3) 16. Locate the JOYSTICK (5091-0001-01 ). This package consists of the follow- ing six components. a. Preassembled joystick base assembly with microswitches b. E-ring c. Black knob & shaft d. 2" Dia. washer e. Actuator plastic f. Pivot cone The final assembly of the joystick must be performed after the joystick base assembly is mounted on the control panel. Locate the following: a. #10-24 X 1 3/4 Carr/Bolt Black (0312-0024) (4 ea) b. #10-24 Hexnut (0502-0024) (4 ea) c. #10 Flat Washer 1/2" OD (0692-0024) (4 ea) d. #10 Split Lock Washer (0612-0024) (4 ea) Use the above components to secure the Joystick base assembly to the con- trol panel, (see figure 2) The final assembly of the joystick is performed by: a. Placing the 2 " Dia. washer over the Black knob & shaft. b. Install the Pivot cone on the shaft. c. Install the Black knob & shaft assembly through the joystick base assembly on the control panel. d. Install the Actuator micro/switch on the shaft. e. Install the E-ring on the shaft to secure the assembly. 1 7. Locate SERVICE SWITCH BRACKET (KR0-1 72 1 ) and install two PUSH BUTTON SPST SWITCH MOMENTARY (5090-5028) into bracket as shown in figure 4. 18. Locate VOLUME CONTROL 100 OHM 10 WATT (4750-0049) and install into service switch bracket as shown in figure 4. 19. Locate TEST, SERVICE. VOLUME STICKER and place on the service switch bracket as shown in figure 4. Harness Installation 20. Locate KNOB 1/8" SHAFT (6010-0043) and install on shaft of volume con- trol 100 ohm 10 watt as shown in figure 4. 2 1 . Install the Service Switch Assembly using 2 ea #6 x 3/8 P/H PHIL TEK screws (0002-0000) in the cabinet at either of the following locations (see figure 5): • On top of the steel enclosure for the Cash Box, inside the coin door. Note: The TEK screws have a drill point and will drill through the steel enclosure. • Inside to the left of the coin door, mounted to the wood cabinet. 22. Locate the fAMMA HARNESS (1AM-0000) and install as shown in figure 5. Use the provided (6 ea) 4" TIE WRAP (9992-0000) to secure the harness. 23. Connect the harness to the POWER SUPPLY as follows: (see figure 6) a. + 5 volt source. (Pins 3, 4, C, D of lamma Harness) b. + 12 volt source. (Pins 6, F of lamma Harness) c. GND source. (Pins B, 27, e, 28, f of JAMMA HARNESS) 24. Connect the harness to the COIN DOOR as follows: (see figure 7.) a. Connect the wire to coin chute 2 acceptor microswitch COMMON terminal. (Pin T of lamma) b. Connect the wire to coin chute 1 acceptor microswitch COMMON terminal. (Pin 16 of lamma) c. Connect the wire to coin chute 1 and 2 acceptor microswitch NOR- MALLY OPEN terminal. (Pin A of 1AMMA) d. Also connect Pin A JAMMA to one side of each lamp on the coin door. e. Connect -t 5 volts from the power supply to the other side of each lamp on the coin door. 25. Connect the harness to the COIN METER by using two WIRE NUTS (21 12-0000). (see figure 8) Note: Some coin meters have an internal diode. Cabinet 115 VAC System Grounding Cabinet System Checkout 26. Connect the harness to the CONTROL PANEL as follows: a. Route and connect the daisy chained wire to the terminal of the PLAYER PUSH BUTTONS and JOYSTICK as shown in figure 9. b. Connect the control panel harness wires as follows: (figure 10) TO PLAYER 1 START JAMMA PIN # 17 TO PLAYER 1 JOYSTICK UP 18 TO PLAYER 1 JOYSTICK DOWN 19 TO PLAYER 1 JOYSTICK LEFT 20 TO PLAYER 1 JOYSTICK RIGHT 21 TO PLAYER 1 ATTACK 22 TO PLAYER 1 JUMP 23 TO PLAYER 1 NINJA MAGIC 24 TO PLAYER 2 START U 27. Connect the T.V. Monitor as shown in figure 1 1 . 28. Connect the routed speaker wires to the speaker. Check the routing for 29. security. Connect the IAMMA HARNESS (JAM-0000) to the SERVICE SWITCH ASSY as follows: (See figure 4) a. Connect the [AMMA Harness pin L and SPEAKER (-) terminal to the left outside pin of the Volume Control 100 ohm 10 watt Rheostat (4750-0049). b. Connect the IAMMA Harness pin 10 to the right outside pin of the Volume Control 100 Ohm 10 watt Rheostat. c. Connect the SPEAKER ( + ) terminal to the center pin of the Volume Control 100 Ohm 10 watt Rheostat. d. Connect the IAMMA Harness pin 1 5 to one side of the "TEST” Mo- mentary Push Button Switch (5090-5028). e. Connect the IAMMA Harness pin f to the other side of the "TEST” Momentary Push Button Switch. f. Connect the JAMMA Harness pin R to one side of the "SERVICE" Momentary Push Button Switch (5090-5028). g. Connect the IAMMA Harness pin f to the other side of the "SERV- ICE” Momentary Push Button Switch. 30. Locate the GROUND lead (green) of the 1 1 5 volt input power Line (see figure 12). This must be connected to all components of the game system. This is a safety requirement for the players’ protection. This AC GROUND must be of #18 AWG wire or larger, (see figure 1 2 for the proper routing of the wire) 3 1 . Apply power to cabinet system and check for the following voltages. If any voltage is incorrect, remove power and correct problem before pro- ceeding any further. a. + 5 Volts on pins 3,4,C, and D of the 56 pin PCB connector. b. + 12 Volts on pins 6 and F of the 56 pin PCB connector. c. No voltage present on any other pins of the 56 pin PCB connector. Shadow Dancer Printed Circuit Board Installation Logic Board and Complete System Checkout 3 2 . Check that the monitor has power. This can be accomplished by observ- ing the glow of the filament inside the neck of the picture tube. 3 3 . Check that the Marquee lamp has power. 34. Check that the system ON/OFF switch functions properly. WARNING: PROCEED ONLY IF THE ABOVE CHECKS ARE CORRECT 35. Connect the Logic P.C.B. edge connector into the 56 pin connector on the IAMMA HARNESS. (NOTE: Proper orientation of each board is "Compo- nent Side Up"). 36. See the SHADOW DANCER SWITCH SETTING SHEET on page 2 1 of this manual. Place this sheet on the inside of the game so that it is visible when the back door is removed or opened. This will allow the DIP SWITCH OPTIONS to be handy when service or changes in options are required. 37. Install the logic PCB inside the cabinet (see figure 5). Use (4 ea) #6 x 3/4 P/H PHIL "AB" SMS (0002-0001 ) to secure the PCB through its mounting feet. NOTE: The proper orientation of the connector (see figure 1 3). If not connected properly, the system will not function and damage can occur to the PCB. 38. Apply power to the system and observe that the logic PCB functions. If a video picture is not present proceed to "IN CASE OF DIFFICULTY" por- tion of this manual. When corrected, return to this point and continue. Press the TEST BUTTON to enter the test menu. Individual tests can be entered by moving the Joystick. Press the test switch again to enter the test. • Memory test: Tests all main program Rom and Ram accessible by the main CPU. • Input test: Tfests all player inputs. • Sound test: Tests all sounds. Move the Joystick UP or DOWN to select Sound cate- gory and move RIGHT or LEFT to select individual sounds. Press AT- TACK to test. • CRT test: Displays color bar and grid size so monitor adjustment can be made for color, focus, size, etc. • Dip switch test: Shows current Dip Switch settings. (Dip Switches may be changed in this mode with power on.) • Back-up RAM clear: Enables erasure of all bookeeping information, high scores, etc. • Exit: (Press test when arrow lines with this to exit to normal game mode.) • Bookkeeping: Shows all coin credit in data and displays high/low scores, etc. Set up game options as shown in figure 14. a. DIP SWITCH 1 on PCB sets up the number of coins per credit b. DIP SWITCH 2 on PCB sets up the following: I Credit to Start - Set to OFF - 1 OFF Advertise Sound - Set to ON - 2 ON Game Difficulty -Set to NORMAL -5, 6 OFF Functionally test the game by: a. VERIFY that coin drops register proper credit/s and the COIN METER OPERATES. b. VERIFY that the proper number of lives is given for each CREDIT. c. VERIFY that the JOYSTICK MOVES the player left, right, and down. d. VERIFY that each ATTACK BUTTON functions. e. VERIFY that each JUMP BUTTON functions. f. VERIFY that each NINJA MAGIC BUTTON functions. Locate the Kit SERIAL NUMBER STICKER and FCC STICKER. Install these stickers on the rear of the game cabinet, (see figure 1 ) -Check A.C. line cord -Check line fuse -Check monitor brightness -Check power switch and/or interlock switch -Check all solder connections on line filter and transformer -Check for proper orientation of the 56 pin PCB connector -Check all PCB to monitor connections -Check power supply voltage on PCB -Check monitor brightness -Check all PCB to monitor connections -Monitor needs degaussing -Check for proper wiring between PCB and monitor -Check monitor adjustment and adjust if necessary -Check monitor ground is properly connected to monitor -Be certain sync inputs are properly connected to monitor -Check horizontal hold adjustment -Check horizontal and/or vertical hold adjustments -Check for proper wiring of sync from PCB to monitor -Check volume control potentiometer adjustment -Check for + 12 volts on edge connector of PCB -Check wiring from PCB to speaker -Check speaker for low resistance between the " + " and ” - ” tabs -Check wiring to speaker for bad solder connections, -Check sound with another speaker -Check ground connection to switch/es -Check wiring between PCB and switch/es for proper connection -Check switch/es with an ohmeter to verify proper operation -Check wiring between PCB and switches for proper orientation -Check wiring for shorts between switch inputs -Check wiring to coin meter -Check that + 5 volts is on " + ” side of meter -Verify a + 5 volt meter is used -Verify that a meter with a diode is used -If no diode is built in meter a 1 N4004 can be used across the meter. Cathode to " + " side of meter and anode to side of meter Figure 1 MAGIC ATTACK ' ATTACK MAGIC SUGGESTED LAYOUT AND HOLE SIZES (TOP VIEW) Figure 2 GAME BOARD SUGGESTED HARNESS ROUTING TO POWER SUPPLY +5V WIRE NUT WIRING FOR COIN METER li Figure 8 CONTROL PANEL REAR VIEW GROUND ROUTING CONTROL PANEL REAR VIEW SIGNAL ROUTING PLAYER 2 1 PLAYER 1 START START 24 NINJA MAGIC Figure 10 Figure 12 Figure 13 COIN/CREDIT OPTION SWITCH SETTING OPTION OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON OFF OFF ON OFF ON ON OFF ON ON OFF OFF OFF ON OFF OFF ON ON OFF ON ON OFF ON OFF OFF ON ON ON OFF ON ON OFF ON ON MONITOR HORIZONTAL GAME OPTION SETTINGS OPTIONS 1 2 3 4 START 1 CREDIT OFF CREDIT 2 CREDITS ON ADVERTISE OFF OFF SOUND ON ON 3 OFF OFF NUMBER OF 4 ON OFF PLAYER 5 OFF ON 2 ON ; ON NORMAL GAME EASY DIFFICULTY HARD HARDEST 3:00 TIMER 3:30 2:40 2:20 DIP SW #2 8 OFF OFF ON OFF OFF ON ON ON OFF OFF ON OFF OFF ON ON ON [ PIN ASSIGNMENT-JAMMA PIN-OUT COMPONENT SIDE SOLDER SIDE GND 1 A GND GND 2 B GND + 5V 3 C + 5V + 5V 4 D + 5V 5 E + 12V 6 F + 12V KEY 7 H KEY COIN METER 1 8 J COIN METER 2 9 K SPEAKER (+) 10 L SPEAKER (-) 11 M VIDEO RED 12 N VIDEO GREEN VIDEO BLUE 13 P VIDEO SYNC VIDEO GND 14 R SERVICE TEST 15 S COIN 1 16 T COIN 2 IP START 17 U 2P START IP UP 18 V IP DOWN 19 W IP LEFT X o C\J IP RIGHT 21 Y IP ATTACK 22 Z IP JUMP 23 a IP NINJA MAGIC 24 b 25 c 26 d GND 27 e GND GND 28 f GND 56P P:3.96mm Switch Setting Sheet Schematic Design VOLUME CONTROL SEGA Enterprises, Inc. (U.S. A.) 2149 Paragon Drive San Jose, California 95131 Phone Number 1408) 435-0201 FAX Number (408) 435-0294